煤炭工程 ›› 2025, Vol. 57 ›› Issue (2): 38-43.doi: 10. 11799/ ce202502006

• 设计技术 • 上一篇    下一篇

大跨度重载荷钢结构桁架施工质量缺陷纠偏技术

张炜,王明,张化全   

  1. 煤炭工业合肥设计研究院有限责任公司,安徽 合肥 230001

  • 收稿日期:2024-08-20 修回日期:2024-11-26 出版日期:2025-02-10 发布日期:2025-04-28
  • 通讯作者: 张炜 E-mail:283478774@qq.com

Rectification technology for quality defects in the construction of large-span, heavily loaded steel trusses

  • Received:2024-08-20 Revised:2024-11-26 Online:2025-02-10 Published:2025-04-28

摘要:

东周窑煤矿清洁能源改造项目乏风平台的大跨度钢结构桁架在施工过程中由于施工工序及施工管理失误等诸多原因导致大跨度钢结构桁架产生竖向变形位移及钢结构框架支撑柱产生水平方向变形位移的严重质量缺陷,直接影响设备安装、安全使用。针对上述问题,采用后张法折线形预应力高强度钢索配合两侧外侧对称设置钢丝缆绳对大跨度钢结构桁架反向加载,同时辅助大型吊车在大跨度钢结构桁架中间点施加垂直向上拉力使桁架垂直变形及支撑框架柱水平变形回归纠偏技术。该纠偏技术不仅成功消除了结构质量缺陷,而且纠偏效率高、成本低,同时不改变桁架及支撑框架柱原设计整体安全,实现安全高效纠偏技术效果具有较高的应用推广价值。

关键词:

钢结构桁架 , 钢框结构支撑柱 , 质量缺陷 , 纠偏技术

Abstract: [Abstract] The large-span steel truss of a project has serious quality defects such as vertical deformation and displacement of large-span steel truss and horizontal deformation and displacement of steel frame support columns due to the construction process and construction management errors during the construction process, which directly affects the equipment installation and safe use. The paper introduces the reverse loading of large-span steel trusses by post-tensioning folded prestressing high-strength steel cables with the symmetrical setting of steel wire cables on both sides, and at the same time, assisting a large crane to apply vertical upward tension in the middle of large-span steel trusses so that the vertical deformation of the trusses and horizontal deformation of the support columns can be returned to the deviation correction technology. This deskewing technique not only successfully eliminates the structural quality defects, but also has high deskewing efficiency, low cost, and does not change the overall safety of the original design of the joist and the supporting frame columns, realizing the effect of safe and efficient deskewing technology, which is of high value of application and popularization.

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